Paint and Coatings
Summary
Paint and coatings are pigmented or clear liquid films applied over primed substrates to color, protect, and clean surfaces, in water-based and solvent-based types and a range of sheens. Specify the generic type, MPI gloss level, primer, and VOC limit instead of a brand name or a word like eggshell, since sheen names vary between manufacturers.
Cols
Terminology
- MPI: Master Painters Institute, which publishes product standards and an approved products list
- Gloss level (G1 to G7): MPI scale of sheen measured at 60 degrees under ASTM D523
- Primer: first coat that seals the substrate and bonds the finish
- VOC: volatile organic compound content, in grams per liter
- Latex and acrylic: water-based coatings that form an elastic film
- Alkyd: oil-modified coating with a harder film, used for trim and high-wear surfaces
- PVA primer: polyvinyl acetate primer for new drywall, patches, and joint compound
Standards
Gloss levels
- G1, matte or flat: about 0 to 5 gloss units
- G2, velvet
- G3, eggshell: about 10 to 25
- G4, satin: about 20 to 35
- G5, semi-gloss: about 35 to 70
- G6, gloss: about 70 to 85
- G7, high gloss
- Manufacturers use different ranges and names, so specify the MPI gloss number
Test standards and rules
- MPI: product standards and the Architectural Painting Specification Manual
- ASTM D523: specular gloss
- 40 CFR 59 Subpart D: national VOC limits for architectural coatings, 250 g/L for flat and 380 g/L for nonflat coatings; state and local limits can be lower
Materials
- Water-based latex and acrylic: most interior walls and ceilings
- Alkyd: trim, cabinets, and high-wear surfaces
- Epoxy: strong, wear-resistant coatings for concrete and floors
- Polyurethane: tough films that dry quickly
- PVA primer: drywall and joint compound
Detailing
- Specify the substrate, primer, number of coats, and gloss level for each surface
- Match the gypsum board level of finish to the sheen; glossy and dark paints need Level 5
- Use sealers and primers made for the substrate, such as masonry, wood, or metal
- Check VOC limits, local rules, and any project rating system
- Confirm dry film thickness and recoat times on the product data sheet
Uses
Specific uses
- Walls and ceilings in all building types
- Trim, doors, and cabinets
- Steel and metal surfaces
- Floors and concrete (epoxy)
Pros and cons
Pros
- Low cost per area and easy to change
- Wide range of color and sheen
Cons
- Shows joints and defects at higher sheens
- Needs repainting over time
- Surface preparation sets the result
Manufacturing and cost
Construction
- Surfaces are cleaned, patched, primed, and finished with brush, roller, or spray in coats
- Coats are checked for coverage, sheen, and film thickness
Main manufacturers and suppliers
Trade associations: Master Painters Institute and American Coatings Association.
Sources
- UFGS: 09 90 00 painting and coating, MPI gloss levels, https://ufgscriteriadocreport.tpub.com/09900/099000024.htm
- Master Painters Institute: standards by group, https://www.mpi.net/Listing_testing/MPI Standards by Group.pdf
- Legal Information Institute: 40 CFR Part 59 Subpart D Table 1, https://www.law.cornell.edu/cfr/text/40/appendix-Table_1_to_subpart_D_of_part_59
- EPA: architectural coatings national volatile organic compounds, https://www.epa.gov/stationary-sources-air-pollution/architectural-coatings-national-volatile-organic-compounds
- Shipshape: interior paint, https://shipshape.ai/help/interior/interior-paint
- National Gypsum: five levels of gypsum board finish, https://nationalgypsum.com/ngconnects/blog/building-knowledge/gypsum-board-finish-levels