Ceramic and Porcelain
Summary
Ceramic is fired clay; porcelain is a hard, dense ceramic made from kaolin, feldspar, and quartz fired at 1,200 to 1,400°C. It is the base material of tile and glazed surfacing, and firing temperature and body type decide density and wear.
Terminology
- Biscuit firing: first firing, about 1,000°C (1,830°F)
- Glaze firing: about 1,300°C (2,370°F) or higher
- Hard-paste porcelain: fired up to 1,400°C (2,552°F)
- Soft-paste porcelain: lower firing temperature, generally less hard
- Bone china: English porcelain with bone ash
History and demand
Invention
- Shang dynasty proto-porcelain from 1600 to 1046 BCE; Eastern Han dynasty 25 to 220 CE
- Late 6th to early 10th century: whiteness and translucency achieved in China
- 1708: first hard, white European porcelain; 1710 Meissen factory established
- 1749: first English bone china patent
Sourcing
- Ceramic tile 2023: China made about 6,730 million m2, 42.2 percent of 15,937 million m2 world output, down 8 percent from 2022; India is second and became the world's second-largest exporter
- Spain made 394 million m2 in 2023, its lowest since at least 2015
Demand trend
- Italian porcelain tile production over 380 million m2 in 2006
- Global tile production fell 5.5 percent in 2023 (Ceramic World)
Composition and production
Raw materials
- Kaolinite (kaolin), feldspar, quartz, with other materials possible
Manufacturing process
- Fired at 1,200 to 1,400°C (2,200 to 2,600°F)
Uses in buildings
Building elements
- Ceramic and Porcelain Tile: floor, wall, and facade tile
- Porcelain logos and cladding, for example the 69 ft (21 m) porcelain logo on the Gulf Building, Houston, 1929
Pros and cons
Pros
- Hard, dense body at high firing temperature
- Glazed surfaces in many colors
Manufacturing and cost
Main manufacturers and suppliers
Trade association: Tile Council of North America.
Sources
- Wikipedia: Porcelain, https://en.wikipedia.org/wiki/Porcelain
- Wikimedia Commons: Ceramic tiles 02.jpg, photo by Houss 2020 (CC0), https://commons.wikimedia.org/wiki/File:Ceramic_tiles_02.jpg
- Ceramic World: world production and consumption of ceramic tiles (2023), https://ceramicworldweb.com/en/economics-and-markets/world-production-and-consumption-ceramic-tiles-2023
